The SGC 230 'Smartuner'™ and its use in a balanced antenna configuration (PART-1)

(An All-band HF antenna system for difficult EMC environments)


Given the enormous amount of domestic electronic equipment now in service, anyone attempting to set-up a short-wave transmitting installation at home is almost certain to experience EMC problems. This is particularly the case for those who attempt to drive a wire antenna against an earth stake, the reason being that the house wiring, being more conductive than soil, acts as a parasitic ground plane.
Adaptive Antenna Array Configuration for Hybrid DiversityTRENDnet 8dBi Outdoor Omni Directional Antenna TEW-AO08O
     The domestic house must now be regarded as one of the most difficult of environments from an EMC point of view; containing both sources of HF noise and devices susceptible to HF interference. Any voltages or currents induced in the house wiring by a radio transmitter are likely to cause problems, especially with Hi-Fi systems, burglar alarms and computers. Reciprocally, if the mains wiring forms a parasitic component of the antenna system (the earth is part of the antenna after all) then any mains powered device with an oscillator in it is likely to cause reception interference. Radio operators often spend large amounts of time trying to resolve such issues on a case by case basis, but this is at best a war of attrition when new devices can be introduced at any time. The real solution is to use an antenna which does not require an earth, to place that antenna clear of the building, and to force the feedline currents to be equal and opposite so that the feedline can neither radiate nor receive radio signals.
ASUS Black Diamond Dual Band Processor, Hardware NAT, 5 Internal Antennas, Fast Gigabit Ethernet and 128MB DDR2 Wireless Router (RT-N56U)TRENDnet RP-TNC to RP-SMA Adapter TEW-AMBA
     The simplest HF antenna associated with best EMC practice is the centre-fed wire dipole (or doublet) used in conjunction with one or more balun transformers. The ease of integration into a domestic environment accounts for its popularity, but a failure to appreciate the capabilities of the basic device has given rise to a literature filled with misleading suggestions on the subject of how best to use it. Introductory material recommends that the dipole should be made one half-wavelength long, so that it can be connected directly to a transceiver antenna socket; but this gives rise to a system which will only work on a single amateur band (or part thereof) and leads to the belief that anyone who wants to operate on 160m must have a garden at least 80m long. Specific recommendations for improving upon this highly restrictive situation are then; the introduction of traps, which permit operation on more than one band but are lossy and difficult to adjust; or worse still, the inclusion of some magic length of twin-wire line between the antenna and a co-axial cable feeder. The latter type of antenna, widely available as a commercial product, generally gives a rather poor impedance match on several bands and relies on the losses in a length of cheap 50Ω cable to achieve an acceptable SWR. It is always possible to obtain broadband performance by introducing resistive losses, but such devices are better classified as patio heaters than as antennas.

     The reality of the dipole antenna is that it does not need to be operated at resonance. Furthermore, any wire longer than about 25m can be used for international communication throughout the entire HF range (160m included). All that is required to realise this phenomenal versatility is a matching network (an ATU) to cancel the antenna reactance and transform the input resistance to match the transmitter's preferred load.

     The standard method for operating a dipole antenna on all HF bands is to feed it with open-wire line ("ladder line") and connect it to an ATU situated next to the transmitter. Note that a wide-range ATU is required. The antenna tuners built-in to some transceivers are designed only to correct for slightly mismatched co-axial feeders and are not intended for this application. The ladder line usually had a characteristic impedance in the 400 to 600Ω range and will necessarily operate with very high SWR at some frequencies. The severe mismatch does not matter however, provided that the wire is made from high-conductivity material (e.g., silver-plated copper) and provided that low-loss dielectrics are used for any insulating materials.




There are certain drawbacks to the use of antenna tuners however, which may be listed as follows:
The ladder line acts as a spurious impedance transformer. It can sometimes transform the antenna impedance in such a way that it is out of the working range of the antenna tuner. This means that it is sometimes necessary to prune the line in order to shift awkward impedances out of the required operating bands.
Commercial antenna tuners usually have the balun transformer situated at the output side of the network (see for example MFJ989C). This means that the balun, being a transmission line in it own right, must often operate with high SWR and may therefore be unnecessarily lossy.
Manual antenna tuners are slow and tricky to use, especially when the dismally uninformative SWR meter is used as the only indicating device. Many operators also have little understanding of matching networks and consequently have difficulty in finding the correct settings.

The way to eliminate the tedious and tricky business of matching the antenna every time the frequency is changed is to use an automatic ATU. Various models are now available, but when this work was started, the most popular item aimed at the amateur market was the SGC-230. The author therefore decided to set up an electrically symmetric antenna system based on the SGC-230, and by taking certain liberties with the instructions in the user manual, was able to eliminate the ladder-line and place the balun at the input side of the matching network.

SGC-230 Technical Description:
The SGC-230 'Smartuner' is an automatically tuned π/L-network. There are various models in the 'Smartuner' family (see the SGC website), but the 1.6 - 30MHz SGC-230 is nominally rated for 200W PEP and is therefore ideal for use with typical 100W HF transceivers. A view of the SGC-230, with its cover removed, is given below:


Instead of using continuously variable tuning elements, the SGC antenna coupler uses relay-switched capacitors and coils, which are selectable in binary increments. The input (TX side) capacitors and relays are at the bottom in the picture above, the coils are on the left, and the output capacitors are at the top. Note that the coils are arranged to minimise the magnetic coupling between them, so that they may be selected without errors due to mutual inductance. Note also, that the output capacitors are switched by pairs of relay contacts in series (hence 10 relays for 5 values), this being done to reduce the risk of flashover when attempting to drive high impedance loads. The antenna terminal is the high-voltage insulator at the top of the box. The earth terminal is the braid at the bottom right. The input 50Ω co-ax. line from the transmitter goes to the small orange barrier strip close to the earth terminal (the supplied connecting cable has been removed in this photograph). The available tuning element values are summarised in the table below.

Tuning element Values Step Size Max combined
TX side 0, 100, 200, 400, 800, 1600, 3200 pF 100pF 6300pF
Inductor 0, 0.25, 0.5, 1, 2, 4, 8, 16, 32 μH 0.25μH 63.75μH
Antenna Side 0, 25, 50, 100, 200, 400 pF 25pF 775pF

The inductors are numbered L1 - L8 in increasing value. The two large value inductors L7 (16μH) and L8 (32μH) are each wound on two stacked red toroidal cores. Two stacked identical cores have twice the AL value of a single core. If we guess that the cores are Amidon type T-157-2 (Carbonyl iron, μi=10, AL=14nH/turn²); L7, which has 24 turns, has an estimated inductance of 24²×28nH=16.1μH, and L8, with 34 turns, has an estimated inductance of 34²×28nH=32.4μH. We may therefore be reasonably confident of the core type, in which case, the Amidon data would lead us to expect an unloaded Q of around 300-360 for these coils. Such surprisingly high Q values promise good efficiency at low frequencies.
     From the step-sizes used, the matching unit might first appear to offer a rather coarse-grained solution to the problem of tuning up; until we note that the device offers some 219 (i.e., 524288) possible element combinations.
     The coupler is operated by a 6805 microcontroller. The processor clock crystal is on the NTSC colour subcarrier frequency of 3.579545MHz; which lies in the 80m amateur band; but no reception interference is caused because the clock is turned off in the absence an of RF input from the transmitter. Tuning is accomplished by sampling the following quantities: Input Frequency, Forward and Reflected Power, Input Impedance (V/I), and Input Reactance (V - I phase difference, φ). The RF detector section of the unit is shown below:



Outputs from current transformer T1 and voltage transformer T2 are rectified and combined to form an impedance bridge, which is balanced for 0V output when the impedance looking into the antenna coupler is 50Ω. T1 current sample, and a limited voltage sample from the line are also combined in a Mini-Circuits SBL-1 double-balanced mixer, to form a phase bridge which gives 0V output when the input to the coupler presents a resistive load. Positive going signals proportional to forward and reflected power are obtained from a directional coupler comprising T2 and T3. Frequency is sampled by limiting the signal from the line and applying it directly to the ripple-clock input of a 74LS93 counter.


Mini-Circuits SBL-1
     Stripped of the output for the phase and resistance bridges, the directional coupler is an implementation of the Sontheimer-Fredrick type 9 bridge configuration [as used by John Grebenkemper KI6WX in his directional wattmeter article in QST, Jan 1987. See also ARRL Antenna Book, 19th Edn 2000, ISBN 0-87259-804-7 "The Tandem Match" ch 27, pp9-19].

The tuner has a non-volatile memory in which it stores tuning solutions as a function of frequency. When forward power is detected for the first time after powering-up, it sets the tuning relays according to the data in memory for the current frequency and then checks the SWR. If the SWR is less than 2:1, the 'tuned' line on the control cable (see below) goes low and the processor halts. If the SWR is greater than 2:1, the control program branches to the 're-tune' routine; the object of the exercise being to cancel the reactance of the antenna and choose inductance and capacitance values which effect the required impedance transformation. If the re-tuning is a success, the 'tuned' line goes low, the new solution is stored in memory, and the processor halts. On the next transmission, the processor awakes briefly to see if the frequency has changed or if the SWR has risen above 2:1, and goes back to sleep if they have not. In this way, the unit learns the required tuning element values for a particular antenna at a particular frequency. If a good solution has been found previously, the tuning process takes about 20ms, which is the time it takes to determine the frequency and close the appropriate relays. If re-tuning is required, the process can take up to about 3s as the unit steps through its inductor and capacitor values; resulting in an initially high SWR on the line from the transmitter, which rapidly drops as a solution is approached. SGC claims that the unit will usually produce an SWR of better than 2:1 on all frequencies for which a tuning solution exists. In practice, in the author's installation, it usually achieved an SWR of better than 1.7:1 in the working range 1.81 to 29.7MHz, giving reasonably stress-free operating conditions for the transmitter PA (but how much of the energy is radiated is another matter). Since some transmitters will start to reduce power at about 1.4:1 SWR, it is preferable to use a transceiver with a built-in restricted-range ATU (known colloquially a "line flattener"), to ensure that the transmitter always sees an ideal load and gives maximum output with low intermodulation..
     It takes about 3W of forward power to activate the automatic tuning system. Clearly there will be some insertion loss due to the two current transformers in the line, but is not an issue in normal circumstances. The presence of various limiting diodes however has implications with regard to receiver performance: in that non-linear devices in the antenna system may give rise to cross-modulation and harmonic generation from strong nearby transmitters. No data are available regarding the tuner's performance in this respect, but it was noticed by the author that the second harmonic of a nearby amateur station ("400W" on 14MHz, at a distance of 2Km) was enhanced in comparison to the signal from a simple wire receiving antenna.
     The interface cable to the SGC 230 consists of a single sheath containing the RG58 feed-line and four wires: +13.8V, 0V, 'Tuned' and 'Reset / Lock' (in the original manual, the 'Tuned' line was called 'Tune', but this is a misnomer since its purpose is to indicate that the tuning process has been completed). In a minimal configuration, it is only necessary to feed RF into the line, which is supplied fitted with a PL259 plug, and connect the 13.8V supply. The basic model has no provision for tuning-up in the absence of a transmitter, and so the unit is not ideal for short-wave listening.

A balanced antenna based on the SGC-230:
The only real disadvantage of the SGC-230 from the author's point of view, is that it is not designed for use with balanced antennas. The use of a balun transformer on the feeder to a non-resonant antenna is also non-optimal, and SGC specifically advises against doing so when using the SGC-230. The tuner however, does not need a ground reference in order to work; and so it is perfectly sensible to suppress common-mode feeder currents by winding the input feed-line and the power / control cable together into a choke balun. The author's first attempt at such an installation was successful, and is shown below:



The tuner was mounted at the top of a 2.5m fibreglass pole, which was clamped by means of a straight-coupler to a standard 2" diameter aluminium mast. One side of the dipole went to the antenna terminal, and the other side went to the earth terminal. The arrangement, although physically asymmetric, is electrically symmetric due to the action of the choke balun. The cable supplied with the tuner was wound around the fibreglass pole (13 turns) and brought to a junction box, which was made from an old underwater light meter housing fitted with three IP68 cable glands. Inside the junction box, the RG58 feedline was connected to an RG213 cable from the transmitter (the original PL259 plug was connected to an SO239 free socket) and the power and control wires were connected to a 4-core shielded cable rated at 7A (the current consumption of the SGC230 is less than 1A, but a decent cable is needed to avoid voltage loss on long runs). By leaving the supplied cable intact (feeding it through the junction box gland from the inside and then reconnecting it to the tuner) the tuner can be restored to its factory supplied condition if necessary, but care is needed in re-sealing the weatherproof enclosure properly.
Pi Tank on a stick.
     The junction box was separable into two parts, with the cables from the house attached to the cover-plate and the cable from the tuner attached the box, so that the tuner could be disconnected easily for service. To make the main choke balun, the two cables from the junction box were taped together at intervals and then wound together into a flat 10-turn coil of about 40cm diameter, which was held together with black UV resistant cable ties. Down from the mast, the two cables entered the house through a soffit vent, and were coiled into yet another choke (this time 5-turns) in the attic-space, before passing into the radio-room. Total length of the RG213 feed-line, including the chokes, was 39.8m. The fact that the installation worked first-time (as expected) indicates that the exact details of the choke balun arrangement are not critical. Note however, that the large balun coil will have a low self-resonance frequency, and the smaller coil above provides backup in the event that the large balun should exhibit parallel resonance.

     The arms of the author's first dipole were each 17m long, with a 1m gap between the insulators at the feed-point, to give a total length of slightly more than 35m, with a measured resonance at 3.9MHz.

No comments:

Post a Comment

Labels

PROJECTS 8086 PIN CONFIGURATION 80X86 PROCESSORS TRANSDUCERS 8086 – ARCHITECTURE Hall-Effect Transducers INTEL 8085 OPTICAL MATERIALS BIPOLAR TRANSISTORS INTEL 8255 Optoelectronic Devices Thermistors thevenin's theorem MAXIMUM MODE CONFIGURATION OF 8086 SYSTEM ASSEMBLY LANGUAGE PROGRAMME OF 80X86 PROCESSORS POWER PLANT ENGINEERING PRIME MOVERS 8279 with 8085 MINIMUM MODE CONFIGURATION OF 8086 SYSTEM MISCELLANEOUS DEVICES MODERN ENGINEERING MATERIALS 8085 Processor- Q and A-1 BASIC CONCEPTS OF FLUID MECHANICS OSCILLATORS 8085 Processor- Q and A-2 Features of 8086 PUMPS AND TURBINES 8031/8051 MICROCONTROLLER Chemfet Transducers DIODES FIRST LAW OF THERMODYNAMICS METHOD OF STATEMENTS 8279 with 8086 HIGH VOLTAGE ENGINEERING OVERVOLATGES AND INSULATION COORDINATION Thermocouples 8251A to 8086 ARCHITECTURE OF 8031/8051 Angle-Beam Transducers DATA TRANSFER INSTRUCTIONS IN 8051/8031 INSTRUCTION SET FOR 8051/8031 INTEL 8279 KEYBOARD AND DISPLAY INTERFACES USING 8279 LOGICAL INSTRUCTIONS FOR 8051/8031 Photonic Transducers TECHNOLOGICAL TIPS THREE POINT STARTER 8257 with 8085 ARITHMETIC INSTRUCTIONS IN 8051/8031 LIGHTNING PHENOMENA Photoelectric Detectors Physical Strain Gage Transducers 8259 PROCESSOR APPLICATIONS OF HALL EFFECT BRANCHING INSTRUCTIONS FOR 8051/8031 CPU OF 8031/8051 Capacitive Transducers DECODER Electromagnetic Transducer Hall voltage INTEL 8051 MICROCONTROLLER INTEL 8251A Insulation Resistance Test PINS AND SIGNALS OF 8031/8051 Physical Transducers Resistive Transducer STARTERS Thermocouple Vacuum Gages USART-INTEL 8251A APPLICATIONs OF 8085 MICROPROCESSOR CAPACITANCE Data Transfer Instructions In 8086 Processors EARTH FAULT RELAY ELECTRIC MOTORS ELECTRICAL AND ELECTRONIC INSTRUMENTS ELECTRICAL BREAKDOWN IN GASES FIELD EFFECT TRANSISTOR (FET) INTEL 8257 IONIZATION AND DECAY PROCESSES Inductive Transducers Microprocessor and Microcontroller OVER CURRENT RELAY OVER CURRENT RELAY TESTING METHODS PhotoConductive Detectors PhotoVoltaic Detectors Registers Of 8051/8031 Microcontroller Testing Methods ADC INTERFACE AMPLIFIERS APPLICATIONS OF 8259 EARTH ELECTRODE RESISTANCE MEASUREMENT TESTING METHODS EARTH FAULT RELAY TESTING METHODS Electricity Ferrodynamic Wattmeter Fiber-Optic Transducers IC TESTER IC TESTER part-2 INTERRUPTS Intravascular imaging transducer LIGHTNING ARRESTERS MEASUREMENT SYSTEM Mechanical imaging transducers Mesh Current-2 Millman's Theorem NEGATIVE FEEDBACK Norton's Polarity Test Potentiometric transducers Ratio Test SERIAL DATA COMMUNICATION SFR OF 8051/8031 SOLIDS AND LIQUIDS Speed Control System 8085 Stepper Motor Control System Winding Resistance Test 20 MVA 6-digits 6-digits 7-segment LEDs 7-segment A-to-D A/D ADC ADVANTAGES OF CORONA ALTERNATOR BY POTIER & ASA METHOD ANALOG TO DIGITAL CONVERTER AUXILIARY TRANSFORMER AUXILIARY TRANSFORMER TESTING AUXILIARY TRANSFORMER TESTING METHODS Analog Devices A–D BERNOULLI’S PRINCIPLE BUS BAR BUS BAR TESTING Basic measuring circuits Bernoulli's Equation Bit Manipulation Instruction Buchholz relay test CORONA POWER LOSS CURRENT TRANSFORMER CURRENT TRANSFORMER TESTING Contact resistance test Current to voltage converter DAC INTERFACE DESCRIBE MULTIPLY-EXCITED Digital Storage Oscilloscope Display Driver Circuit E PROMER ELPLUS NT-111 EPROM AND STATIC RAM EXCITED MAGNETIC FIELD Electrical Machines II- Exp NO.1 Energy Meters FACTORS AFFECTING CORONA FLIP FLOPS Fluid Dynamics and Bernoulli's Equation Fluorescence Chemical Transducers Foil Strain Gages HALL EFFECT HIGH VOLTAGE ENGG HV test HYSTERESIS MOTOR Hall co-efficient Hall voltage and Hall Co-efficient High Voltage Insulator Coating Hot-wire anemometer How to Read a Capacitor? IC TESTER part-1 INSTRUMENT TRANSFORMERS Importance of Hall Effect Insulation resistance check Insulator Coating Knee point Test LEDs LEDs Display Driver LEDs Display Driver Circuit LM35 LOGIC CONTROLLER LPT LPT PORT LPT PORT EXPANDER LPT PORT LPT PORT EXTENDER Life Gone? MAGNETIC FIELD MAGNETIC FIELD SYSTEMS METHOD OF STATEMENT FOR TRANSFORMER STABILITY TEST METHODS OF REDUCING CORONA EFFECT MULTIPLY-EXCITED MULTIPLY-EXCITED MAGNETIC FIELD SYSTEMS Mesh Current Mesh Current-1 Moving Iron Instruments Multiplexing Network Theorems Node Voltage Method On-No Load And On Load Condition PLC PORT EXTENDER POTIER & ASA METHOD POWER TRANSFORMER POWER TRANSFORMER TESTING POWER TRANSFORMER TESTING METHODS PROGRAMMABLE LOGIC PROGRAMMABLE LOGIC CONTROLLER Parallel Port EXPANDER Paschen's law Piezoelectric Wave-Propagation Transducers Potential Transformer RADIO INTERFERENCE RECTIFIERS REGULATION OF ALTERNATOR REGULATION OF THREE PHASE ALTERNATOR Read a Capacitor SINGLY-EXCITED SOLIDS AND LIQUIDS Classical gas laws Secondary effects Semiconductor strain gages Speaker Driver Strain Gages Streamer theory Superposition Superposition theorem Swinburne’s Test TMOD TRANSFORMER TESTING METHODS Tape Recorder Three-Phase Wattmeter Transformer Tap Changer Transformer Testing Vector group test Virus Activity Voltage Insulator Coating Voltage To Frequency Converter Voltage to current converter What is analog-to-digital conversion Windows work for Nokia capacitor labels excitation current test magnetic balance voltage to frequency converter wiki electronic frequency converter testing voltage with a multimeter 50 hz voltages voltmeter

Search More Posts

Followers